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Low-carbon glass innovation aims to reduce emissions in packaging

Verallia, a multinational glass packaging manufacturer based in France, has partnered with Penn State University in the United States to commercialise LionGlass, a newly developed low-carbon alternative to conventional glass. LionGlass was created by materials scientists at Penn State and is notable for its ability to melt at temperatures up to 400°C lower than standard soda-lime silicate glass. This substantial reduction in melting temperature allows for significantly lower energy consumption and carbon dioxide (CO₂) emissions during production. Additionally, the innovation eliminates carbonates from the formulation, further reducing carbon output. According to Verallia, the production of traditional glass contributes over 86 million tonnes of CO₂ globally each year, highlighting the environmental impact of the sector. LionGlass offers a potential reduction of up to 50% in manufacturing-related CO₂ emissions. The material is also reported to be up to ten times more resistant to cracking compared to conventional glass, enabling the development of lighter packaging formats that maintain strength while potentially reducing transportation emissions. The enhanced durability and strength could also translate to fewer breakages and greater material efficiency.


thepackhubs-view

LionGlass presents a credible approach to reducing the environmental footprint of glass packaging by lowering energy demand during manufacturing. Its increased strength and crack resistance may also support lightweighting strategies.


opportunityzone

This has applications for Beverage products.

Supplier: Verallia
Theme: Reduction Strategies
Launch Country: Europe, France, USA
Market: Beverage
Substrate: Glass
Pack type: Bottle
Innovation type: Carbon reduction, Lightweighting, Product preservation, Recyclable
Development Status: Launch ready

80.8% of glass packaging was collected for recycling in 2023, up from 80.2% in 2022. Over 12 million tonnes of glass were retrieved. Source: FEVE

 

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